Solwezi, Zambia

Welder Qualification Program

Establishing world-class welding capabilities at Zambia's largest copper mine through comprehensive qualification programs.

Maintenance decision

Successfully qualified welders across multiple processes (SMAW, MIG, TIG), establishing a sustainable in-house welding capability that reduced reliance on external contractors.

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The challenge

Clients need to qualify their in-house welding team to international standards while maintaining production schedules.

The response

RSL designed and implemented a comprehensive welder qualification program, including WPS development, welder testing to 6G standards, and ongoing quality assurance.

Methods used

Welder Qualification, WPS Development, Training

Welders Qualified: 45
WPS Developed: 18
Pass Rate: 94%
Contractor Cost Reduction: 35%